Product Description:
Jyoti Innovisionâs Hexagonal Ceramic Liners are high-performance, precision-engineered wear protection systems designed for industries facing severe abrasion and impact conditions. Manufactured using high-purity alumina (>92â95%), these liners are shaped into hexagonal tiles to offer superior coverage, minimal gaps, and unmatched resistance to wear. The hexagonal shape increases surface interlocking, reducing weak points compared to square or rectangular patterns, leading to longer life and consistent protection even under the harshest environments.
Applications include:
Mining and mineral processing
Power plants (coal handling systems)
Cement plants
Steel plants
Chemical and fertilizer plants
Any high-abrasion conveying system
Key Properties:
Very high hardness (Mohs > 9)
Exceptional resistance to sliding abrasion
Excellent mechanical strength and impact resistance
Chemical inertness against acids and alkalis
Temperature resistance up to 1000°C
Feature | Jyoti Innovision (India) | Delcon (Italy) | Belzona (UK) | Loctite (Germany/USA) |
---|---|---|---|---|
Ceramic Purity | 92-95% Alumina | 90â92% Alumina | Composite Ceramics | Composite Ceramics + Polymers |
Tile Shape | Precision Hexagonal | Mostly Square/Rectangular | Varies, often composite patches | Rectangular composite patches |
Manufacturing Control | Full in-house (raw material to finish) | Outsourced Ceramic + In-house Lining | Mostly repair coatings | Adhesive-focused solutions |
Wear Resistance Focus | Heavy industries, bulk material handling | Heavy industries | Repair/patch work | General repair |
Customization for Clients | High (thickness, size, bonding layer) | Limited | Moderate | Limited |
Cost Effectiveness | High (local manufacturing advantage) | Expensive (import costs) | Very Expensive | Very Expensive |
Availability & Support | Fast delivery, Indian technical support | Imported, longer lead time | Imported, longer lead time | Imported, longer lead time |
Sustainability Commitment | Local sourcing, lower carbon footprint | Higher due to imports | Higher due to imports | Higher due to imports |
Customization & Flexibility:
We offer tailor-made shapes, bonding layers (like steel or rubber backings), and thicknesses depending on customer needs â a flexibility that global brands often lack.
Short Lead Time & Local Service:
Indian clients benefit from quick deliveries, real-time technical support, and on-site service if needed â no waiting for international shipments.
Sustainability:
Manufacturing in India reduces dependency on international logistics, minimizing carbon footprint and supporting local industry growth.
Price: